Process to building a butcher block cutting board *complete

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SuperFrog
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Process to building a butcher block cutting board *complete
<p>I&#39;ve had some folks ask how the cutting boards are made.&nbsp; So, I&#39;m keeping a build log of photo&#39;s on this next one that I&#39;m making for my sister and her boyfriend.&nbsp; I will be adding photos as I get to each step.</p> <ol> <li> Select Wood <ul> <li> On this project, I went with Hard Maple and Figured Beech.&nbsp; Started with 8/4 planks that I cut down<br /> &nbsp;</li> </ul> </li> <li> Rough cut to approximate size, then square up 3 faces by using the jointer and then the planer. <ul> <li> Not critical to square the 4th face at this point, as they all will get sent through the planar at once later on.<br /> <br /> <img alt="" src="http://i175.photobucket.com/albums/w141/cmw55337/IMAG0157.jpg" style="width: 600px; height: 338px;" /><br /> &nbsp;</li> </ul> </li> <li> Depending on how many clamps you have, and/or, the pattern you are working on, the first glue-up can be done in pairs or full panel.&nbsp; In this case, I went with pairs. <ul> <li> I use &quot;TiteBond III&quot; wood glue, as it has a high water resist rating as well as being food safe after curing (indirect contact)<br /> <br /> <img alt="" src="http://i175.photobucket.com/albums/w141/cmw55337/IMAG0158.jpg" style="width: 600px; height: 338px;" /><br /> &nbsp;</li> </ul> </li> <li> After the first glue up is dry, each set of &#39;pairs&#39; gets put through the jointer and planar again to make ready for the second glue up (panel).<br /> <br /> <img alt="" src="http://i175.photobucket.com/albums/w141/cmw55337/IMAG0159.jpg" style="width: 338px; height: 600px;" /><br /> &nbsp;</li> <li> Cross-cut panel into sections, rotate 90 degrees so the end-grain is facing up,&nbsp; and flip every other piece end over end to alternate the pattern.<br /> <br /> <img alt="" src="http://i175.photobucket.com/albums/w141/cmw55337/IMAG0160.jpg" style="width: 600px; height: 338px;" /><br /> &nbsp;</li> <li> <span class="hasCaption">Plane and Joint each section to mate with it&#39;s neighboring section<br /> <img alt="" src="http://i175.photobucket.com/albums/w141/cmw55337/IMAG0161.jpg" style="width: 600px; height: 338px;" /></span><br /> &nbsp;</li> <li> <span class="hasCaption">Final glue-up. Make sure to get glue all over work bench. It&#39;s a requirement.<br /> <br /> <img alt="" src="http://i175.photobucket.com/albums/w141/cmw55337/IMAG0162.jpg" style="width: 338px; height: 600px;" /></span><br /> &nbsp;</li> <li> After a LOT of sanding and jointing, the first of 4 coats of mineral oil is applied.<br /> <img alt="" src="http://i175.photobucket.com/albums/w141/cmw55337/Facebook/Cutting%20Boards/165839_10151316883863452_1278235480_n.jpg" style="width: 338px; height: 600px;" /><br /> &nbsp;</li> <li> <span style="color: rgb(51, 51, 51); font-family: 'lucida grande', tahoma, verdana, arial, sans-serif; font-size: 13px; line-height: 18px; ">Round over the edges, top and bottom (including a step bead), final sand and oil, and deliver to customer.<br /> <br /> <img alt="" src="http://i175.photobucket.com/albums/w141/cmw55337/Facebook/Cutting%20Boards/553363_10151332281823452_487218304_n.jpg" style="width: 600px; height: 450px; " /></span><br /> &nbsp;</li> <li> <span style="color: rgb(51, 51, 51); font-family: 'lucida grande', tahoma, verdana, arial, sans-serif; font-size: 13px; line-height: 18px; ">Done :)</span></li> </ol>
Eli
Eli's picture
Thats pretty sweet. Have you

Thats pretty sweet. Have you considered making custom chess boards?

Eli

 

 

AvidFly
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Looks great!  Thanks for

Looks great!  Thanks for sharing the proccess.  A butcher block project is on my list of "to-do's".  

Hengelaar
Hengelaar's picture
Nice!

That looks awesome!

Not as awesome as bullet pens, of course, but how could anything ever be that awesome.

Fishn sure is neat

SuperFrog
SuperFrog's picture
Thanks everyone! Sorry for

Thanks everyone! Sorry for the delay.  Haven't been trolling the old message boards recently. :)

Eli: It's actually on my list of things to work on during the non-fishing (aka hard water) season.

Avid: I wish you all the luck and patience..mainly patience.  Getting everything perfectly squared is a byatch.

Hengelaar: Ha! Glad you liked it!

 

 


It doesn't matter what you're fishing for, just as long as you're out there doing it.

SuperFrog
SuperFrog's picture
Here is the most recent

Here is the most recent cutting board.  Maple, Beech and Purpleheart.

 

 


It doesn't matter what you're fishing for, just as long as you're out there doing it.